Free Emergency Lighting & Exit Sign Inspection Checklist PDF
Free emergency lighting and exit sign inspection checklist PDF with the monthly 30-second test, annual 90-minute test and NFPA 101 test logs.
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Mark each task Done, Problem or N/A. Your answers are saved in this browser only, so you can come back to them. Nothing is sent anywhere.
Monthly test 0/10
Every 30 days, for every light and exit sign
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Hold the test button for 30 seconds
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Check every lamp lights and stays lit
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Check it switches to battery right away
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Check lamp heads light the exit path
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Check each EXIT sign is fully lit
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Check the green charging light is on
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Check for cracked lenses or loose mounts
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Check nothing blocks the lights or signs
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Check self-test units show no fault
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Log the result for every unit
Annual 90-minute test 0/8
Once a year
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Cut power to the emergency lighting circuit
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Check every unit comes on within 10 seconds
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Run the units on battery for 90 minutes
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Check all lights stay lit the whole time
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Measure light levels along the exit path
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Replace any battery that fails the test
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Restore power and check the units recharge
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Have a technician check any failed fixture
Exit sign audit 0/6
Once a year and after any layout change
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Check an exit sign is visible from every path
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Check sign lettering size and mounting height
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Check the arrows point to the nearest exit
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Remove EXIT signs over doors that are not exits
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Mark doors that could be mistaken for exits
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Check exits and stairs have emergency lighting
Battery and fixture care 0/8
Every three months
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Check battery terminals for corrosion or swelling
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Mark the install date on each battery
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Test batteries under load
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Clean the fixture lenses
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Replace dim or dead lamp heads
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Check fixtures are secure and aimed right
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Check wiring for heat damage or moisture
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Test the lights after any electrical work
Records 0/6
Keep these ready for the fire marshal
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Number every light and exit sign
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Keep a monthly test log
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Record the annual 90-minute test
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Record failed units and repairs
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Keep a battery replacement log
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Keep records as long as your fire authority requires
In MaintainIQ a problem can become a follow-up task that stays open until it is fixed.
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This free Emergency Lighting & Exit Sign Inspection Checklist PDF covers every test the NFPA 101 Life Safety Code expects: the monthly 30-second functional test, the annual 90-minute duration test, a placement and visibility audit, battery and fixture upkeep, and the test logs inspectors ask for first. Download it, number your fixtures, and log every test by unit.
When the power goes out during a fire or evacuation, emergency lighting and exit signs are the only thing guiding people to the door. Missing monthly test records are a common citation from fire marshals, and a sign can look fine on the wall while its battery no longer holds a charge for the 90 minutes NFPA 101 requires.
The checklist is built for single and multi-location operators and follows the way these systems are actually tested, so your team knows what to check, how often, and what to write down for the AHJ (the authority having jurisdiction, usually your fire marshal).
Run this checklist on any phone or tablet with MaintainIQ, the checklist and maintenance app for single and multi-location operators.
What’s Inside This Checklist
- Monthly Functional Test (30 Seconds): Push-to-test procedure for every fixture, 10-second activation check, lamp and exit sign illumination check, obstruction check, and self-diagnostic status review, tracked monthly across a full year (NFPA 101 §7.9.3).
- Annual 90-Minute Duration Test: Full battery-discharge procedure, illumination measurement (1 foot-candle at the start, 0.6 foot-candle at the end of the test), 40-to-1 uniformity check, battery replacement triggers, and UL 924 verification.
- Exit Sign Placement & Visibility Audit: 100-foot viewing-distance check, 6-inch letter-height check, mounting height, directional arrows, lighting levels for externally illuminated signs, and misleading-signage checks per NFPA 101 §7.10.
- Battery & Fixture Maintenance: Terminal cleaning, battery age tracking and early replacement, load testing, lens cleaning, lamp replacement, charging-circuit check, and re-testing after construction.
- Documentation & Compliance: Fixture numbering, monthly and annual test logs, repair records, battery replacement tracking, power-outage credit records, and records ready for the AHJ.
Why Emergency Lighting Inspection Matters
- Life safety: During a power failure, emergency lighting must light the exit path within 10 seconds and stay lit for 90 minutes. A dead battery means people move through a dark building during the exact emergency the system exists for.
- Code compliance: OSHA 29 CFR 1910.37 requires exit routes to be adequately lit, and NFPA 101 §7.9.3 requires the monthly 30-second and annual 90-minute tests with written records. NFPA 70 Article 700 covers the electrical system behind them.
- Documentation drives inspections: Fire marshals check records first. Missing monthly test logs lead to violations even when every light works. A documented program is the difference between a passed inspection and a citation.
- Battery failure is silent: A battery that passes a 30-second test can still fail the 90-minute duration test. Sealed lead-acid batteries typically last 3 to 5 years, and the only way to catch a weak one is the annual full-duration test.
- Liability and insurance: If someone is injured during an evacuation where emergency lighting failed, inspection records show whether the system was maintained. A documented testing history protects the operator; missing records do the opposite.
Emergency lighting is one part of your life safety program. Pair this checklist with a fire extinguisher inspection checklist and an emergency action plan checklist so your monthly walk covers the whole path out of the building.
Emergency Lighting Quick Reference
| REQUIREMENT | VALUE | STANDARD |
|---|---|---|
| Monthly functional test | 30 seconds minimum | NFPA 101 §7.9.3 |
| Annual duration test | 90 minutes on battery | NFPA 101 §7.9.3 |
| Activation after power loss | Within 10 seconds | NFPA 101 §7.9 |
| Initial egress illumination | 1 ft-candle avg / 0.1 min | NFPA 101 §7.9.2 |
| End-of-test illumination | 0.6 ft-candle avg / 0.06 min | NFPA 101 §7.9.2 |
| Max-to-min light ratio | Not to exceed 40 to 1 | NFPA 101 §7.9.2 |
| Exit sign letter height | ≥ 6 in. tall, ¾ in. stroke | NFPA 101 §7.10 / IBC 1013 |
| Exit sign viewing distance | Up to 100 feet | NFPA 101 §7.10.1.5 |
| Battery service life (typical) | 3–5 years (sealed lead-acid) | Manufacturer |
| Equipment listing | UL 924 required | NFPA 70 Art. 700 |
Source: NFPA 101 (Life Safety Code) §7.9 and §7.10, OSHA 29 CFR 1910.37, NFPA 70 Article 700, UL 924, IBC Section 1013. Always check against your local Authority Having Jurisdiction (AHJ).
How to Use This Checklist
- Monthly page: Assign it to your facilities or maintenance team. Test every fixture, log the result by unit number, and flag any light that fails to come on or hold a charge.
- Annual page: Schedule the 90-minute test on a fixed date. Cutting AC power to the circuit is the only reliable method, so plan around everything else on that breaker.
- Placement audit page: Run it at least once a year and after any renovation that changes the floor plan or walls.
- Battery & fixture page: Run it quarterly. Record battery install dates so you can replace batteries before the annual test fails.
- Or go digital: set up the monthly and annual tests on a preventive maintenance schedule with next due dates, log results by fixture, record battery replacements in each fixture’s service history, and keep records for every location in one place.
Emergency lights often share circuits with the rest of the building, so it helps to run an electrical panel inspection checklist on the same schedule.
Go Digital with MaintainIQ
Paper test logs can’t tell your team that the monthly 30-second test is due, can’t track which of 200 fixtures is on its fifth-year battery, and won’t produce a clean report when a fire marshal asks for the last three years of records. MaintainIQ replaces the clipboard with scheduled tests that show as due or overdue, inspection logging by fixture number on a phone or tablet, battery replacement dates in each fixture’s service history, failed checks turned into follow-up tasks, and records organized by location. Whether you manage one building or a portfolio of properties, MaintainIQ keeps your emergency lighting program tested, documented and ready for inspection.
Frequently Asked Questions
How often do emergency lights and exit signs need to be tested?
NFPA 101 calls for a 30-second functional test every month and a 90-minute duration test once a year, with written records of both.
Why test emergency lights for 90 minutes if they pass the monthly test?
A battery that passes a 30-second test can still fail before 90 minutes. Sealed lead-acid batteries typically last 3 to 5 years, and the annual full-duration test is the only way to catch a weak one.
How quickly must emergency lights come on after a power loss?
Within 10 seconds. They must then light the exit path at an average of at least 1 foot-candle and stay lit for 90 minutes.
What emergency lighting records do fire marshals ask for?
Monthly and annual test logs by fixture number, with the date and result, plus repair and battery replacement records. Fire marshals check the records first, and missing logs lead to violations even when every light works.